Laboratory Maker

Coated Abrasive Lab Line for Abrasive Product Development

Product Introduction Model:WS-LM-500

Winsing Coated Abrasive Lab Line is specially designed for research, development and process optimization of coated abrasive products.

The Lab line reproduces the complete manufacturing process of industrial abrasive production on a smaller scale, allowing manufacturers to test different backing materials, abrasive grains, adhesive systems and coating parameters before transferring the process to a full production line.

With flexible configuration and precise process control, Winsing pilot coating lines provide an ideal solution for:

1.New abrasive product development

2.Adhesive formulation testing

3.Abrasive grain evaluation

4.Process optimization

5.Customer sample production

6.Small batch manufacturing

Application

The Winsing Lab line is suitable for developing:

⭐️Abrasive paper

⭐️Abrasive cloth

⭐️Sanding belts

⭐️Flexible abrasive products

⭐️Special coated abrasive materials

It is widely used by:

⭐️Abrasive manufacturers

⭐️Research institutes

⭐️Universities

⭐️Adhesive suppliers

⭐️Abrasive grain suppliers

Process Flow

Lab Coated Abrasive Manufacturing Process

Backing Material Unwinding

          ↓

Make Coat Application

          ↓

Abrasive Grain Coating

          ↓

Electrostatic Coating (Optional)

          ↓

Drying & Curing

          ↓

Size Coat Application

          ↓

Final Drying

          ↓

Rewinding

          ↓

Product Evaluation

Main Features

1. Industrial Process Simulation

The lab line simulates the real production process of coated abrasive manufacturing, helping customers verify process feasibility before investing in industrial production equipment.

2. Flexible Process Adjustment

Different parameters can be adjusted according to product requirements:

○Coating weight

○Abrasive grain type

○Adhesive formulation

○Drying temperature

○Production speed

○Web tension

3. Suitable for New Product Development

The system allows testing of:

○Aluminum oxide abrasives

○Silicon carbide abrasives

○Ceramic grains

○Zirconia grains

○Different resin systems

4. Accurate Process Control

The lab line provides precise control of:

○Material feeding

○Adhesive coating

○Abrasive distribution

○Drying conditions

○Web handling

Ensuring repeatable test results.

5. Scale-up Capability

The test results obtained from the lab line can be transferred to industrial coated abrasive production lines, reducing development time and production risks.